An yi aikin sarrafa rami mai zurfi sau uku amma har yanzu ba a iya cire burrs? Akwai surutai marasa kyau masu ci gaba bayan shigar da shugaban kusurwa? Ana buƙatar cikakken bincike don sanin ko wannan matsala ce ta kayan aikin mu.


Bayanan sun nuna cewa kashi 72% na masu amfani sun fuskanci gazawar da ba a kai ba saboda matsayi mara kyau, kuma shigar da ba daidai ba ya haifar da farashin gyara wanda ya kai kashi 50% na farashin sabon sashi.
Shigarwa da gyara kuskure naShugaban Angle:
1.Angle Head Positioning Accuracy Calibration
Tsayin tsayin shingen sakawa yana haifar da ƙaranci mara kyau.
Hanya don daidaita kusurwa (θ) na fil ɗin ganowa tare da kusurwar maɓallin watsawa na babban shaft.
Nisan tsakiya S (nisa daga fil ɗin gano wuri zuwa tsakiyarkayan aiki mariƙin) da daidaitawar daidaitawa don kayan aikin injin.
2.ATC Daidaitawa
Nauyin kai na kusurwa ya wuce iyakar kayan aikin injin (BT40: 大于9.5kg; BT50: x>16kg)
Duban tsangwama na hanyar canza kayan aiki da toshe matsayi.
3.Spindle daidaitawa da lokaci saitin
Bayan an sanya sandal ɗin M19, tabbatar da jeri na maɓalli da hannu.
Kewayon daidaita matsayin kayan aiki(30°-45°) da tsarin daidaita ma'aunin micrometer.
Ƙayyadaddun Ayyuka na Shugaban Angle da Sarrafa siga
1.Speed da load iyaka
An haramta shi sosai don yin aiki a matsakaicin saurin ci gaba (ana bada shawarar kiyaye shi a ≤80% na ƙimar ƙima, kamar 2430RPM)
Abincin / zurfin yana buƙatar ragewa da 50% idan aka kwatanta da mai riƙe da kayan aiki.
2. Gudanar da Kuɗi
Da farko, juya shi, sannan ƙara mai sanyaya don hana hatimin gazawa.
Bututun ya kamata ya guje wa haɗin gwiwa na jiki (tare da juriya na ≤ 1MPa)
3.Rotation shugabanci da vibration iko
Counter - agogon agogo (CCW) don igiyar sarrafa rawar jiki → Agogon agogo(CW) don sandal ɗin kayan aiki.
Kashe sarrafa kayan da ke da wuyar haifar da ƙura, kamar graphite/magnesium.
Ganewar Kuskure da Gudanar da Hayaniya don Abubuwan da aka haɗa na Shugaban kwana.
1.Ganewa da Maganin Sauti na Haɓaka
Nau'in sauti mara kyau | Dalili mai yiwuwa |
Ƙarfe sautin gogayya | An shigar da toshewar matsayi mai girma/ƙananan |
Ci gaba da ƙara sauti | Bearings sawa ko gears suna karya hakora |
Ci gaba da ƙara sauti | Rashin isasshen lubrication a kan kusurwa (yawan mai 30% na ma'auni) |
2.Gwargwadon gazawa
Idan hawan zafin jiki ya wuce 55 ℃ ko kuma matakin amo ya wuce 80dB, ya kamata a rufe injin nan da nan.
Hanyar yanke hukunci na gani don gano bawon tseren tsere da karaya.
Kula da Shugaban Angle da Tsawon Rayuwa
1.Hanyoyin kulawa na yau da kullun
Bayan aiki: Yi amfani da bindigar iska don cire tarkace → Aiwatar da WD40 zuwa kan kusurwa don rigakafin tsatsa.
Bukatun Ajiye Shugaban kusurwa: Zazzabi 15-25 ℃/danshi < 60%
2. Kulawa na yau da kullun
The axial motsi nakayan aikin niƙaza a duba shaft kowane wata shida (a cikin kewayon 100m na ainihin sanda, ba zai wuce 0.03mm ba)
Duba yanayin zobe (don hana sanyaya shiga ciki)
3.Hana yawan kula da zurfin kai na kusurwa
Hana rarrabuwa mara izini (sakamakon asarar garanti)
Tsarin kawar da tsatsa: Kada a yi amfani da takarda yashi (amfani da ƙwararriyar kusurwar shugaban sauran cire maimakon)
Tabbacin Daidaiton Shugaban Angle da Tabbatar da Aiki
1.Accommodate da tsari
Yi gudu a matsakaicin matsakaicin sa'o'i 4 zuwa 6 → Sanyaya zuwa zafin jiki → A hankali ƙara saurin gwaji.
2.Matsalar Zazzabi
Yanayin aiki na yau da kullun: < 55 ℃; Ƙofar mara kyau: > 80 ℃
3.Dinamic Accuracy Detection
Shigar da daidaitaccen sanda mai mahimmanci don auna runout radial.


Ana samun shugabannin kusurwar mu a cikin nau'ikan girma dabam, kuma ana maraba da ku don tambaya. Har ila yau, mumasu yankan niƙasuna da ƙarfi sosai a tsakanin masu yankan niƙa na kewayon farashi iri ɗaya, kuma haɗa su da kawunan kusurwarmu zai haifar da sakamako mafi kyau.
Lokacin aikawa: Agusta-07-2025