A cikin fagen zamani na samarwa da sarrafa kayan aiki, ɓangarorin vacuum sun zama babban kayan aiki don haɓaka inganci da rage farashin aiki. Dogaro da ƙa'idar matsa lamba mara kyau, za su iya tsayawa tsayin daka ga kayan aiki na kayan aiki da sifofi daban-daban, suna ba da damar ayyuka masu sauri, daidai da aminci. Daga gilashin gilashi, zanen karfe, zuwa samfuran filastik da akwatunan kwali, chucks na iya ɗaukar su duka cikin sauƙi, kuma ana amfani da su sosai a masana'antu kamar masana'antar lantarki, kera motoci, da marufi.
A cikin fagen zamani na samarwa da sarrafa kayan aiki, ɓangarorin vacuum sun zama babban kayan aiki don haɓaka inganci da rage farashin aiki. Dogaro da ƙa'idar matsa lamba mara kyau, za su iya tsayawa tsayin daka ga kayan aiki na kayan aiki da sifofi daban-daban, suna ba da damar ayyuka masu sauri, daidai da aminci. Daga gilashin gilashi, zanen karfe, zuwa samfuran filastik da akwatunan kwali, chucks na iya ɗaukar su duka cikin sauƙi, kuma ana amfani da su sosai a masana'antu kamar masana'antar lantarki, kera motoci, da marufi.
Meiwha Vacuum Chuck
I. Ka'idar Aiki na Vacuum Chuck
Ka'idar aiki na vacuum chuck ta dogara ne akan bambancin matsa lamba na yanayi. A cikin sauƙi, yana haifar da ƙananan matsa lamba (vacuum) ta hanyar wucin gadi, kuma yana amfani da bambancin matsa lamba tsakanin matsi na yanayi na yau da kullum na waje da ƙananan matsa lamba na ciki don samar da wani karfi mai mannewa, ta haka ne "tsotsa" abu a ciki.
Tsarin aiki na Vacuum chuck:
1.Sealed lamba: Ƙaƙwalwar lebe na chuck (yawanci an yi shi da kayan roba irin su rubber, silicone, polyurethane, da dai sauransu) ya zo cikin hulɗa tare da farfajiyar abin da ake tallatawa, yana samar da na farko, ƙananan rami mai rufewa (tsarin ciki na chuck).
2.Vacuuming: Injin injin da aka haɗa da chuck (kamar injin famfo, Venturi tube / injin janareta) ya fara aiki.
3.Create bambancin matsa lamba: Yayin da ake fitar da iska, matsa lamba a cikin chuck cavity yana raguwa da sauri (samar da matsa lamba mara kyau / yanayin yanayi).
A wannan lokacin, matsa lamba na yanayi a waje da chuck (kimanin 101.3 kPa / 1 Bar) ya fi matsa lamba a cikin chuck.
4.Generate adhesive force: Wannan bambancin matsa lamba (matsin yanayi na waje - matsa lamba na ciki) yana aiki akan yanki mai tasiri inda chuck ya shiga cikin hulɗa da abu.
Dangane da dabarar, ƙarfin adsorption (F) = bambancin matsa lamba (ΔP) × yanki mai tasiri mai tasiri (A), an samar da wani karfi a kan saman abu (ƙarfin adsorption), da tabbaci "danna" abu a kan chuck.
5.Maintain adsorption: Injin injin injin yana ci gaba da aiki ko kuma yana kula da matakin injin a cikin chuck ta hanyar bawul ɗin hanya ɗaya a cikin da'irar vacuum ko tankin ajiyar injin, ta haka yana riƙe da ƙarfin mannewa.
6.Release da workpiece: Lokacin da ya zama dole don saki abu, da kula da tsarin zai rufe kashe injin Madogararsa. Yawancin lokaci, ana sake dawo da iskar da ke kewaye a cikin ɗakin chuck ta hanyar bawul ɗin da ya karye. Matsin da ke ciki da wajen chuck yana komawa zuwa ma'auni (duka a matsin yanayi), ƙarfin mannewa ya ɓace, kuma za'a iya sakin abu.
Daga wannan, ana iya ƙaddamar da cewa mahimman abubuwan da ke cikin vacuum chuck a riƙe da kayan aiki sune:
1.Sealing dukiya: Kyakkyawan hatimi tsakanin chuck lebe da saman abu shine abin da ake buƙata don samar da ɗakin ɗaki mai tasiri. Fuskar abin yana buƙatar zama ɗan santsi, lebur, kuma mara yuwuwa (ko ba tare da micropores ba).
2.Vacuum Degree: Matsayin vacuum (darajar matsa lamba mara kyau) wanda za'a iya samu a cikin chuck kai tsaye yana rinjayar ƙarfin ƙarfin adsorption. Mafi girman digiri na injin, mafi girma ƙarfin adsorption.
3.Effective Adsorption Area: Wurin da ke cikin gefen lebe na chuck wanda a zahiri ya haɗu da abu. Mafi girman yankin, mafi girma ƙarfin adsorption.
4.Material Adaptability: Dole ne kayan chuck ya iya daidaitawa da halayen yanayin abin da ake kamawa (mai laushi, m, porous, m, da dai sauransu) da kuma yanayi (zazzabi, sinadaran sinadaran).
CNC Vacuum Chuck
II. Hanyoyin kulawa don ɓacin rai:
1.Daily dubawa da tsaftacewa:
Tsaftace farfajiyarvacuum chuck: Kafin da bayan kowane amfani ko a tazara na yau da kullun (dangane da yanayin aiki), yi amfani da kyalle mai laushi mai tsabta ko masana'anta mara saƙa da aka tsoma cikin ruwa ko mai tsafta tsaka tsaki don goge gefen leɓe da saman aiki na kofin tsotsa. Kada a yi amfani da abubuwan kaushi na halitta (kamar acetone, fetur), acid mai ƙarfi ko masu tsabtace tushe mai ƙarfi, kamar yadda zasu lalata kayan roba, haifar da tauri da fashewa.
Cire abubuwan waje: Bincika da cire ƙura, tarkace, tabon mai, yanke ruwa, ƙwanƙwasa walda, da sauransu daga gefen leɓe na kofin tsotsa, tashoshi na ciki, da saman abin da ake tsotsewa. Waɗannan na iya lalata aikin rufewa.
Bincika amincin hatimi: Bincika gani ga duk wani lalacewa, tsagewa, tsagewa, ko nakasu a gefen leɓen chuck. Lokacin haɗa abu, saurare a hankali don kowane sautin hayaƙi na iska kuma duba ko karatun ma'aunin injin zai iya isa da sauri da kiyaye ƙimar da ake so.
2. Duban zurfafa na yau da kullun:
Bincika don lalacewa: A hankali bincika leɓun ɓacin rai, musamman gefuna waɗanda suka haɗu da abu. Shin akwai alamun lalacewa mai yawa kamar su bakin ciki, lallashi, faɗuwa, ko laka? Sawa na iya rage mahimmancin hatimi da kaddarorin mannewa.
Bincika tsufa: Duba ko kayan chuck ya zama da wuya, gaggautsa, ɓataccen elasticity, ɓullo da fashe, ko kuma ya nuna gagarumin canza launi (kamar juya rawaya ko fari). Wannan alama ce ta tsufa na kayan abu.
Bincika haɗin kai: Tabbatar cewa an ɗaure chuck ɗin a cikin amintaccen mai riƙe da chuck, kuma cewa masu riƙe chuck ɗin suna da alaƙa ta amintaccen bututun injin, ba tare da sako-sako ko zubar iska ba. Hakanan, bincika idan masu haɗin sauri suna cikin yanayi mai kyau.
Bincika bututun injin: Bincika ko bututun da ke haɗa chuck ɗin ya tsufa (zama mai wuya, fashewa), lanƙwasa, lanƙwasa, toshe ko lalace tare da zubar iska.
3.Maye gurbinsu da Kulawa:
Sauya cikin lokaci: Idan ka ga cewa vacuum vacuum chuck ya wuce kima, ya lalace, ya tsufa sosai, ya lalace har abada, ko yana da tabo mai wuyar tsaftacewa, ya kamata ka maye gurbinsa nan da nan. Kada a yi ƙoƙarin gyara kutsen da ya lalace, saboda wannan na iya haifar da haɗari na aminci da rashin kwanciyar hankali. Gabaɗaya, ana ba da shawarar saita jadawalin sauyawa na yau da kullun dangane da yawan amfani da yanayin aiki (kamar kowane watanni 3-6 ko fiye akai-akai).
Ajiye kayan gyara: Ajiye kayan kayan gyara don chucks da aka saba amfani da su don rage raguwar lokaci.
Daidaitaccen shigarwa: Lokacin maye gurbin vacuum chuck, tabbatar da shigarwa mai kyau, tare da matsakaicin ƙarfi ( guje wa matsananciyar matsa lamba wanda zai iya lalata chuck ko rashin isasshen ƙarfi wanda zai iya haifar da zubar da iska), kuma bututun da ke haɗawa ya kamata ya kasance daga lalacewa.
Ajiye: Ya kamata a adana ɗigon ajiya a wuri mai sanyi, bushe, da duhu, nesa da tushen zafi, tushen ozone (kamar injina, kayan aiki mai ƙarfi), da sinadarai. A guji matsi ko nakasa.
4. Magance Rigakafi da Ƙimar Kuskure:
Zaɓin da ya dace: Zaɓi nau'in da ya dace na vacuum chuck (lebur, corrugated, elliptical, soso tsotsa kofin, da dai sauransu), abu (NBR nitrile roba, silicone, polyurethane, fluororubber, da dai sauransu) da kuma girman dangane da nauyi, size, abu, surface yanayin, da muhalli yanayi (zazzabi, sinadaran yanayi) na abu da ake kama.
Guji yin lodi: Tabbatar da cewa ƙarfin mannewa (la'akari da yanayin aminci, yawanci fiye da sau biyu ƙimar al'ada) ya isa ya kama abu, kuma a guji ajiye chuck a cikin matsanancin yanayin nauyi na dogon lokaci.
Guji matsananciyar yanayi: Guji barin ƙyallen ƙura da aka fallasa zuwa matsanancin yanayin zafi (sama da ƙayyadaddun haƙuri na kayan), haskoki na ultraviolet mai ƙarfi, ozone, ko sinadarai masu lalata na wani lokaci mai tsawo.
Guji tasiri mai tsauri/scrape: Yayin shirye-shirye ko aiki, tabbatar da cewa chuck ɗin baya yin ƙarfi fiye da kima don yin karo da kayan aikin ko saman tebur, kuma guje wa tashe ta da abubuwa masu kaifi.
Meiwha Vacuum Chuck
III. Ganewar kuskure na vacuum chuck: Lokacin da ƙarfin mannewa ya ragu ko kuma ya kasa riƙe abu, ya kamata ku gudanar da bincike
Jikin chuck (sawa da tsagewa, lalacewa, tsufa, datti)
Zoben rufewa / haɗin gwiwa (ya zube)
Vacuum bututu (lalacewa, toshe, yawo)
Vacuum janareta/famfo (raguwar aiki, rufewar tace)
Maɓalli / firikwensin (laifi)
Vacuum break valve (leaking ko baya rufe)
Fuskar abin da ake tsotsa (porous, rashin daidaituwa, mai mai, numfashi)
IV. Matsalolin gama gari na Vacuum Chucks:
1.The vacuum chuck bai iya haɗawa da waɗannan abubuwa ba?
Abubuwan da za a iya numfashi, matsanancin lahani na ƙasa, saman mannewa
2.What ne bambanci tsakanin wani injin chuck da wani electromagnetic chuck?
| Hali | Vacuum Chuck | Electromagnetic Chuck |
| Ƙa'idar Aiki | Adsorption bambancin matsa lamba na yanayi | Filin lantarki yana magnetizes kayan ferromagnetic, ta haka yana haifar da tsotsa. |
| Abubuwan da ake Aiwatar da su | Duk daskararru (tare da rufe saman) | Karfe na ferromagnetic kawai (kamar karfe, ƙarfe, da sauransu) |
| Amfanin Makamashi | Yana buƙatar ci gaba da vacuuming (tare da yawan amfani da makamashi) | Yana amfani da makamashi kawai a lokacin lokacin farko na wutar lantarki, kuma yana da ƙarancin amfani da makamashi yayin aiki na gaba. |
| Tsaro | Rashin wutar lantarki har yanzu yana iya kula da adsorption (yana buƙatar rushewar injin) | Rashin wutar lantarki yana haifar da asarar ƙarfi nan take (abubuwa na iya faɗuwa) |
| Bukatun saman | Tsoron tabon mai da ƙura (wanda zai iya lalata hatimin) | Kada ku ji tsoron tabo mai, amma ratar iska zai raunana karfin maganadisu. |
| Ƙayyadaddun yanayin zafi | Abun juriya mai zafi (roba silicon / fluorine) | Babban zafin jiki yana da haɗari ga demagnetization (yawanci ƙasa da 150 ℃) |
| Yanayin aikace-aikace | Gilashi, filastik, abinci, kayan lantarki, da sauransu. | Kayan aikin injin, sarrafa karfe |
Vacuum chuck, A matsayin wani muhimmin kayan aiki mai mahimmanci a cikin tsarin sarrafawa ta atomatik na zamani da tsarin samarwa, sun nuna fa'idodin su kamar babban inganci, aminci, da kuma amfani mai yawa. A sakamakon haka, sun taka rawar da ba za a iya maye gurbinsu ba a fannoni kamar masana'anta na lantarki, masana'antar kera motoci, kayan aikin marufi, da sauransu. Ta hanyar zaɓin da ya dace da kuma kula da kimiyya, ɓacin rai ba zai iya haɓaka haɓakar samarwa kawai ba amma kuma yana rage lalacewar kayan aiki da ƙimar aiki.
Idan kuna neman kwanciyar hankali, dorewa mai ɗorewa da ingantaccen farashi, za mu iya ba ku sabis na tsayawa ɗaya wanda ya haɗa da jagorar zaɓi, ƙira na musamman da tallafin tallace-tallace.
Tuntuɓi ƙungiyar fasahar mu nan da nan don samun ƙimar mafita ta kyauta da ƙima na keɓancewa, kuma sanya tsarin samar da ku ya fi inganci kuma abin dogaro!
Lokacin aikawa: Agusta-15-2025
