A cikin bitar sarrafa injina, na'ura mai ɗorewa yana jujjuya hanyoyin sarrafa kayan gargajiya - na'urar bugun hakowa. Ta hannun 360° mai jujjuyawa cikin yardar kaina da igiya mai aiki da yawa, yana ba da damar kammala matakai kamar hakowa, tapping, da reaming akan manyan kayan aiki tare da saiti ɗaya.
A na'ura mai hakowawani nau'in inji ne wanda ke haɗa ayyuka da yawa kamar hakowa, tapping (threading), da chamfering. Wannan na'ura ta haɗu da sassauƙar na'urar hakowa na al'ada tare da ingantacciyar na'ura, kuma ana amfani da ita sosai a fagen sarrafa injina. Wannan labarin zai fi nazartar ainihin fasalulluka da fasahohin na'urar bututun hakowa.
I. Matsakaicin Mahimmanci da Halayen Tsarin Na'urar Haɗaɗɗen Hakowa
Injin Hakowa Meiwha
1.Rocker hannu zane
Tsarin ginshiƙi biyu:
An saka ginshiƙi na waje akan ginshiƙin ciki. Hannun rocker yana jujjuya ginshiƙi na ciki ta hanyar ɗaukar hoto (tare da ikon juyawa na 360°), yana rage nauyin aiki da haɓaka kwanciyar hankali.
Daidaita-hanyoyi da yawa:
Hannun rocker na iya motsawa sama da ƙasa tare da ginshiƙi na waje (misali: don samfurin 16C6-1, kewayon juyawa zai iya kaiwa 360 °), yana ba shi damar ɗaukar sarrafa kayan aiki na tsayi da matsayi daban-daban.
Daidaituwar kayan aiki masu nauyi:
Lokacin da ake magance halin da ake ciki inda manyan kayan aiki ke buƙatar gyarawa a ƙasa ko tushe, babu buƙatar amfani da benci na musamman. Za a iya sanya na'urar bututun hakowa akan ƙoƙon tsotsa na musamman don aiki.
2.Power da watsawa
Na'ura mai aiki da karfin ruwa / servo hybrid drive: Wasu high-karshen model rungumi dabi'ar na'ura mai aiki da karfin ruwa sarkar drive don cimma nasarar juyawa na rocker hannu, goyon bayan manual / atomatik sauyawa don warware matsalar m aiki ga manyan rocker makamai.
Ikon rabuwar spindle: Babban injin yana tafiyar da aikin hakowa/tafi, yayin da injin ɗagawa mai zaman kansa yana daidaita tsayin hannun swivel don gujewa tsangwama yayin motsi.
II. Muhimman Ayyuka da Fa'idodin Fasaha na Haɗaɗɗen Injin Haƙowa
Hakowa da Tapping
1.Multifunctional hadedde aiki:
Haɗe-haɗe + tapping + chamfering: Babban shaft yana tallafawa gaba da juyawa baya, kuma yana dacewa da aikin ciyarwa ta atomatik, yana ba da damar bugun kai tsaye bayan hakowa ba tare da buƙatar canza kayan aiki ba.
2. Tabbacin Ingantawa da Daidaitawa:
Ciyarwar atomatik da bambancin saurin da aka zaɓa: Na'urar watsa shirye-shiryen zaɓe na hydraulic yana rage lokacin taimako, yayin da tsarin abinci mai aminci na inji / lantarki ya hana aiki mara kyau.
3.Mai taimakawa bitar kulawa:
A fagen kula da kayan aiki, cranks na hannu na iya hanzarta gano takamaiman wuraren gyare-gyare na manyan kayan aiki, da kuma kammala ayyukan kamar gyare-gyare mai ban sha'awa, gyare-gyaren rami na kulle, da sake tapping, yana mai da su mafita mai mahimmanci don kiyaye kayan aiki.
III. Cikakken Daidaituwar Masana'antar Tafi Mai Haɓakawa
Karfe tsarin masana'antu: Amfani da mahada aiki a kan H-dimbin yawa karfe, karfe ginshikan, da karfe bim, shi ya gana da aiki bukatun daban-daban giciye-section size workpieces.
Samfuran masana'anta kuma: aiwatar da jagorar ramukan fil, tashoshi masu sanyaya ruwa, da ramukan gyare-gyaren zaren akan manyan gyare-gyare don saduwa da buƙatun matsayi da yawa da sarrafa kusurwoyi da yawa.
Gabaɗaya masana'antar injiniya: Ya dace da sarrafa ƙananan sassa kamar jikin akwatin da faranti na flange, daidaita dacewa da sassauci.
IV. La'akari don Zaɓin Na'urar Tafawa Hakowa:
Matsakaicin girman sarrafawa: Auna matsakaicin girma da nauyi na kayan aikin da aka sarrafa na yau da kullun don tantance kewayon sarrafawa. Mahimman abubuwan da za a mayar da hankali kan:
Nisa daga ƙarshen fuskar sandar zuwa tushe: Wannan yana ƙayyade tsayin aikin da za a iya sarrafa shi.
Nisa daga tsakiyar sandal zuwa ginshiƙi: Wannan yana ƙayyade kewayon sarrafa kayan aikin a cikin jagorar kwance.
Swivel hannu daga bugun bugun jini: Yana shafar daidaitawar aiki a wurare daban-daban na tsayi.
Haɗin hakowa Tapping Machine yanayin shigarwa:
Duba lebur na filin bita.
Yin la'akari da buƙatar motsi na kayan aiki, wasu samfurori za a iya sanye su da ƙafafun.
Yi kimanta ko tsarin wutar lantarki ya cika buƙatun wutar lantarki (idan akwai wasu buƙatu na musamman, da fatan za a tuntuɓe mu don keɓancewa.)
V. Tabbacin Aiki da Madaidaicin Ingantacciyar Na'ura mai Haɗa Haɗe-haɗe
1.Standardize hanyoyin aiki
Lissafin Farawa na Tsaro:
Tabbatar da cewa duk hanyoyin kulle suna cikin buɗaɗɗen wuri.
Bincika yanayin lubrication na layin jagora kuma tabbatar da cewa suna da mai da kyau.
Juya babban igiya da hannu don tabbatar da cewa babu juriya mara kyau.
Yi gwaje-gwajen marasa ɗaukar nauyi kuma lura cewa duk hanyoyin suna aiki akai-akai.
Hana Ayyukan Haɗin Kan Na'ura mai Haɗawa:
An haramta shi sosai don canja saurin gudu yayin aiki. Lokacin canza saurin, dole ne a dakatar da injin da farko. Idan ya cancanta, juya babban igiya da hannu don taimakawa cikin haɗin gwiwar kayan taimako.
Kafin ɗagawa / rage hannun rocker, dole ne a sassauta goro na kulle ginshiƙi: don hana lalacewa ga kayan watsawa.
Ka guji ayyukan bugun da aka dade a jere: Hana motar yin zafi fiye da kima
2.Tabbatar Daidaitaccen Tsarin Kulawa:
Mabuɗin mahimmanci don kula da kullun:
Gudanar da lubrication na dogo: Yi amfani da ƙayyadadden mai a kai a kai don kula da fim ɗin mai akan saman dogo jagora.
Duban wuraren gogayya da aka fallasa: a kullum duba matsayin man shafawa na kowane yanki na juzu'i
Tsaftacewa da Kulawa: Cire fakitin ƙarfe da sauran abubuwan sanyaya cikin lokaci don hana lalata.
Madaidaicin sake zagayowar tabbatarwa na injin Tapping ɗin hakowa:
A lokacin aiki na yau da kullun, ana tabbatar da daidaito ta hanyar auna sassan gwajin.
Yi babban abin gano radial runout duk bayan wata shida.
Bincika daidaito da daidaiton matsayi na babban shaft kowace shekara.
Thena'ura mai hakowa, tare da fasalin haɗin kai da yawa, ya zama kayan aiki na yau da kullun a cikin filin sarrafa injin na zamani. Tare da ci gaba da haɓaka ƙirar ƙira da tsarin sarrafawa na hankali, wannan injin ɗin na yau da kullun yana fuskantar farfaɗo kuma yana ci gaba da samar da ingantattun hanyoyin sarrafawa don ƙananan masana'antu masu girma da matsakaici. A cikin masana'antun masana'antu na yau da ke neman keɓance mutum ɗaya, na'urar bututun hakowa, tare da kimarsa ta musamman, tabbas za ta ci gaba da haskakawa a fagen samar da bitar.
Lokacin aikawa: Agusta-16-2025
