Vise Ci gaba da Kai: Madaidaicin Juyin Juya Hali Daga Jirgin Sama Zuwa Masana'antar Likita
Magani mai amfani tare da 0.005mm maimaita daidaito, 300% haɓakawa a cikin juriya na girgiza, da raguwar 50% na farashin kulawa.
Bayanin Labari:
Meiwha Self Centering Vise
I. Vise mai ci gaba da kai: Ƙimar Juyin Juyi na Ruguza Harshen Gargajiya
Case 1: Sananniyar masana'anta na kera motoci
Babban matsalolin da aka fuskanta lokacin amfani da vise:
1.Large concentricity sabawa: Hanyar vise clamping na gargajiya yana haifar da kuskuren ƙima na gear na 0.03mm, wanda ya zarce kewayon haƙuri (≤0.01mm), kuma ƙimar raguwa ya kai 15%.
2. Ƙarƙashin ƙarancin samarwa: Kowane yanki yana buƙatar mintuna 8 don matsawa, kuma gyare-gyare akai-akai yana lalata tsarin haɓakar samarwa.
3.Surface ingancin rashin zaman lafiya: The aiki vibration sa da surface roughness Ra zuwa canzawa tsakanin 0.6 da 1.2 μm, sakamakon a 30% karuwa a polishing halin kaka.
Magani: Haɓaka fasahar vise mai son kai
Mahimman sigogi na Vise Centering Self:
Daidaitaccen tsakiya: ± 0.005mm
Matsakaicin maimaitawa daidaito: ± 0.002mm
Matsakaicin ƙarfi mai ƙarfi: 8000N
Tauraren hanyoyin jagora (HRC ≥ 60) iyawar hana sawa
(Duk waɗannan abubuwan Meiwha za su iya saduwa da sukai centering vise.)
Takamaiman matakan aiwatarwa don maye gurbin vise mai son kai:
1. Gyara layin samarwa: Maye gurbin al'adun gargajiya a kan cibiyoyin injina guda 5 da haɗa tsarin saurin canji na sifili.
2. Self centering vise tare da shark fin-kamar muƙamuƙi zane: Siffar haƙori na musamman yana haɓaka gogayya, rage yanke rawar jiki (an rage girman girgizawa da kashi 60%)
Nasarar da aka samu dangane da daidaito, inganci da farashi bayan haɓaka vise mai ci gaba da kai.
| Fihirisa | Kafin inganta Self centering vise | Bayan hažaka da kai centering vise | Kashi na haɓakawa |
| Kuskuren Coaxial | 0.03mm | 0.008mm | 73% ↓ |
| Lokacin matsawa guda ɗaya | 8 min | 2 min | 75% ↓ |
| Surface roughness Ra | 0.6-1.2 m | Kwanciyar hankali ≤ 0.4 μm | daidaito |
| Asarar sharar gida na shekara | ￥1,800,000 | $450,000 | ¥1.35 miliyan ceto |
| Yanke rayuwa | A matsakaita, 300 abubuwa. | 420 abubuwa | 40% ↑ |
Farfadowar farashi don sabunta vise mai ci gaba da kai: Zuba hannun jarin kayan aiki shine ￥200,000, kuma an dawo da farashin a cikin watanni 6.
Meiwha Cibiya Cibiya Vise: MW-SC130-007
Meiwha Cibiya Cibiya vise: MW-SC75-054
II. Muhimman Fa'idodi na Ƙarfafan Kai na Vise Clamps: Nasarar Sau Uku cikin Madaidaici, Inganci da sassauci.
Fa'idodin ci gaba da kai tsaye 1: garantin daidaito matakin-Micrometer
Fasahar daidaita sandar dunƙule bidirectional: Yana kawar da koma baya, daidaiton matsayi na maimaitawa ≤ 0.005mm (bidiyon gwajin alamar bugun kira)
Kwatanta bayanan juriya na jijjiga tsakanin vise mai nuna kai da vise na gargajiya
| Hanyar matsawa | Girman jijjiga (μm) | Rarraba saman Ra (μm) |
| Vise na gargajiya | 35 | 1.6 |
| Mataimakin kai tsaye | 8 | 0.4 |
Fa'idar vise mai ci gaba da kai 2: Ingin aiki ya ninka sau biyu
Tsarin Canji Mai Saurin Ci gaba:
Matsayin sifili yana ba da damar sauyawa na daƙiƙa 2 na kayan aiki
Modular muƙamuƙi suna goyan bayan manne lokaci guda na nau'ikan kayan aiki da yawa yayin sarrafawa.
Amfani da sararin samaniya ya karu da 40%: Ƙananan cibiyar, babban ƙira (100 - 160mm), yana ba da damar sarrafa kayan aiki guda 5 a lokaci guda.
Kai centering vise grips fa'ida 3: Core na sassauƙa samar
Daidaitawar duniya:
Hard claws: Clamping karfe sassa / simintin gyaran kafa (jituwa da m saman)
Taushi Mai laushi: Keɓantaccen Murfin Silicone Jaw don Kare Fannin Tushen Likita
Kai Tsaye Vise jawur
Zane-zane na Tsare-tsare Tsararren Tsarin Vise na Kai
III. Yanayin Aikace-aikace guda shida da Misalai na Zaɓuɓɓuka na Vise na tsakiya
| Masana'antu | Kayan aiki na yau da kullun | Sikution | Tasiri |
| Jirgin sama | Titanium alloy haƙarƙari | High-mita induction dumama vise + yumbu mai rufi jaws | Lalacewar <0.01mm, rayuwar kayan aiki ta ninka sau biyu |
| Gyaran likita | Knee Prosthesis | Pneumatic kai centering vise + Likita mai laushi jaws | Surface ba shi da karce, yawan amfanin ƙasa → 99.8% |
| Sabuwar motar makamashi | Jikin akwatin baturi | Ƙarfafa madaidaicin vise na hydraulic (samfurin anti-vibration) | Ana rage girgizar aiki ta 60%, kuma lokacin aiki yana raguwa da 35%. |
| Daidaitaccen lantarki | Tsarin tsakiyar wayar hannu | Miniature mai tsakiya vise (φ80mm bugun jini) | An rage yanki da 70%, daidaito ±0.003mm |
Tsare-tsare Tsaren Tsare-tsare na Vise
IV. Jagoran Kulawa don Vise Centering Kai: Zai Iya Tsawaita Rayuwar Sabis na Vise
1. Lissafin Kulawa na yau da kullun don Mataimakin Grips:
| Abubuwan haɗin vise na kai tsaye | Matsayin aiki |
| Jagorar dunƙule jagorar dogo | Cire ƙurar bindigar iska ta yau da kullun + allurar mai na mako-mako |
| Wurin hulɗa da ƙasa | Barasa yana goge ragowar ruwan yankan |
| Hanyar tuƙi | Binciken wata-wata na aikin rufe hanyar iskar gas (matsa lamba ≥ 0.6 MPa) |
2. Abu uku kayi da kar a kiyaye vise mai son kai
1.Yi amfani da goga na ƙarfe don tsaftace layin jagora → haifar da tabo akan madaidaicin farfajiya
2. Haɗuwa da lubricants na viscosities daban-daban → Zai haifar da gelation da toshewa
3. Wuce ƙarfin da aka ƙididdigewa da 50% → zai haifar da nakasu na dindindin.
Lokacin aikawa: Agusta-09-2025
